Cygnus Manufacturing Company
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Custom Fabrication

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CMC is a full-service supplier of sheet metal fabrication, laser cutting, welding, tube bending and powder coating. We can move fast. Case in point: when a client needed our help to meet a deadline, their mass transit panels were being laser cut, fabricated, powder coated and prepared for shipment to a metropolitan transit authority in less than a week.

Custom Sheet Metal Fabrication: Cygnus Manufacturing Company provides complete custom sheet metal fabrication services to meet our customer's requirements and time schedules.

Powder Coating Services: CMC offers 2 lines of in house powder coating as a part of our precision metal fabrication services. We can meet very demanding requirements with the following services:
  • 2 lines Batch type Painting with 2 ovens
  • Sizes up to 9'W x 8'H x 15'L
  • Iron phosphate etching and cleaning system
  • Thickness and Adhesion testing
  • One color or two tone
  • Custom or standard Pantone color availability
  • Masking capabilities

Welding: CMC provides precision welding services including:
  • MIG
  • TIG
  • Stick
  • Spot Welding
  • In-house Certified Weld Inspectors certified to AWS QC1
  • Certified Welders to AWS D1.1, D1.2, D1.3, D1.6, D9.1
  • Ferrous and non-ferrous material
  • Oxy fuel capabilities
  • Light to heavy gauge materials
  • Structural Steel

Punching: Precision punching from CMC includes the latest technology in metal and sheet metal punching meeting very high tolerances with our Trumpf TruPunch 2020 20 ton automated punch press.  Its capabilities include:

  • 1500 hits per minute with:
  • Forming capability
  • Tapping capability
  • Extrusion capability
  • Embossing capability
  • 360 degree rotational C axis (3 rotations per second)
      
              Punching Materials:
      Cold Rolled Steel: 1/4" Max thickness
      Aluminum: 1/4" Max thickness
      Stainless Steel: 1/4" Max thickness
      Brass & Copper: 1/4" Max thickness

      Custom finishes
      Automated and manual insert capabilities

Metal Forming:  CMC has the latest technology in press brake equipment.
  • Trumpf TruBend 5170 170 ton automated press brake
  • Amada 80 ton press brake
  • Tube bending

Laser Cutting: CMC provides precision laser cutting as a part of our overall laser cutting service and custom metal fabrication. Our state-of-the-art laser capabilities and technologies offer you a wide range of fabrication options.
  • Mazak Flying Optic Laser Cutter which can achieve tolerances as close as .005".
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Cygnus Manufacturing Company

491 Chantler Drive
Saxonburg, PA  16056
Phone:  (724) 352-8000
Fax:        (724) 352-8007
Email:  [email protected]

Manufacturing Solutions

​Precision Machining
Custom Fabrication
Product Assembly
Prototyping, DFM and Pilot
Aerospace & Defense

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About Us
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© 2025 Cygnus Manufacturing Company
  • Home
  • Manufacturing Solutions
    • Precision Machining >
      • Precision Machining Detail
      • Equipment List
      • In-House Machinist Apprenticeship Program
    • Custom Fabrication
    • Product Assembly >
      • Medical Device Assembly
      • Electromechanical Assembly
    • Prototyping, DFM & Pilot
    • Aerospace & Defense
  • Quality
    • Quality Overview
    • Certifications
    • Quality Manual
    • Supplier Flow Down Requirements
    • FM-059 Plating Inspection Requirements
  • About
    • Why CMC?
    • Case Studies
    • Vision, Mission, Core Values & History
    • Leadership
    • Careers
  • Contact