Cygnus Manufacturing Company
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Quality Overview.


Building a better product.

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CMC uses Advanced Product Quality Planning (APQP) as a framework for developing new products. Our advanced quality planning utilizes the following processes to ensure the highest quality.

  • PPAP (Production Part Approval Process)
  • PFMEA &/or FMEA (Failure Mode Effects Analysis)
  • CPK
  • Gauge R&R
  • PCP (Process Control Plans)
  • SPC (Statistical Process Control)

If you need advanced product quality components or sub-assemblies for aerospace/defense, medical device, transportation, energy or scientific instrumentation, our precision machining, custom fabrication, finished product assembly and prototyping capabilities are ideal.
With more than 100 CNC precision machining palettes in our 100,000 square foot climate-controlled facility, Cygnus Manufacturing Company can supply your advanced product quality components and sub-assemblies on a just-in-time basis. Our high-speed milling and turning equipment achieves material tolerances down to 1.5 ten-thousandths of an inch (.00015").

When medical device and aerospace/defense manufacturers seek turnkey assembly and final testing of critical products, CMC delivers. At CMC, our finished product assembly capabilities include making microscopic scientific instrumentation and complex electro-mechanical robots market-ready. With more than 30,000 square feet of lean manufacturing space in our 100,000 square foot facility dedicated to Product Assembly, CMC is well-positioned to handle all of your needs with 100% on-time delivery.

Our Mazak Flying Optical laser can achieve tolerances as close as .005", with industrial-sized powder coating paint booths and ovens, in-house tube bending, welding, CNC punch press and sheet metal forming and expertise, call on CMC for all of your Custom Fabrication needs.
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CMC can also provide "value-added engineering services", Design for Manufacturability (DFM), material selection, supply chain management, pre-production prototyping and more.

Cygnus Manufacturing Company

491 Chantler Drive
Saxonburg, PA  16056
Phone:  (724) 352-8000
Fax:        (724) 352-8007
Email:  [email protected]

Manufacturing Solutions

​Precision Machining
Custom Fabrication
Product Assembly
Prototyping, DFM and Pilot
Aerospace & Defense

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Careers
About Us
​Contact Us
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© 2025 Cygnus Manufacturing Company
  • Home
  • Manufacturing Solutions
    • Precision Machining >
      • Precision Machining Detail
      • Equipment List
      • In-House Machinist Apprenticeship Program
    • Custom Fabrication
    • Product Assembly >
      • Medical Device Assembly
      • Electromechanical Assembly
    • Prototyping, DFM & Pilot
    • Aerospace & Defense
  • Quality
    • Quality Overview
    • Certifications
    • Quality Manual
    • Supplier Flow Down Requirements
    • FM-059 Plating Inspection Requirements
  • About
    • Why CMC?
    • Case Studies
    • Vision, Mission, Core Values & History
    • Leadership
    • Careers
  • Contact