Cygnus Manufacturing Company
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Prototyping, DFM and Pilot

Design for Manufacturability:
CMC can efficiently manufacture your pre-production prototype components while offering design for manufacturability (DFM) input in the design phase. Cygnus Manufacturing Company offers DFM to help OEMs design products which are easy to manufacture, reduce cost and improve quality. DFM is an integral part of CMC's precision manufacturing process.

Off-line programming ensures an easy transition to production:
  • Capable of working with all types of materials (metals, plastics, and composites)
  • Manual and CNC equipment available for prototyping prior to production cutover
  • CMC can manage sourcing and manufacture of complementary components (e.g., injection molded parts) for prototype assemblies
  • Through partnership with a local design firm, we provide DFM services and initial prototype builds
  • Able to work from blueprint spec or solid model
  • On-site fit/form/function and 'Open door' policy for clients wishing to visit CMC during the prototype stage
  • Fully documented FAI's and quality packages as required (FMEA, CPK, etc)

Pilot Manufacturing Services:

Cygnus Manufacturing Company's pilot manufacturing services are designed for prototype or pilot manufacturing prior to transition to production scale manufacturing. CMC has the experience and staff to help bring your product from concept through production with our precision manufacturing processes and DFM capabilities.

CMC performs best when we are engaged early in your concept or design stage. We will work with you to insure that your product not only meets your design intent, but can also be manufactured consistently and cost effectively and maintain high quality.
Our Open Door Policy, broad manufacturing knowledge and dedication to partnering with our customers will pave the way for a smooth transition between prototypes, pilot and full scale production of your product, component or assembly.

Cygnus Manufacturing Company

491 Chantler Drive
Saxonburg, PA  16056
Phone:  (724) 352-8000
Fax:        (724) 352-8007
Email:  salesinfo@cmc-usa.com

Manufacturing Solutions

​Precision Machining
Custom Fabrication
Product Assembly
Prototyping, DFM and Pilot
Aerospace & Defense

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© 2023 Cygnus Manufacturing Company
  • Home
  • Manufacturing Solutions
    • Precision Machining >
      • Precision Machining Detail
      • Equipment List
      • In-House Machinist Apprenticeship Program
    • Custom Fabrication
    • Product Assembly >
      • Medical Device Assembly
      • Electromechanical Assembly
    • Prototyping, DFM & Pilot
    • Aerospace & Defense
  • Quality
    • Quality Overview
    • Certifications
    • Quality Manual
    • Supplier Flow Down Requirements
    • FM-059 Plating Inspection Requirements
  • About
    • Why CMC?
    • Case Studies
    • Vision, Mission, Core Values & History
    • Leadership
    • Careers
  • Contact