Cygnus Manufacturing Company
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Precision Machining Detail

CMC manufactures precision machined components with a skilled workforce, state of the art building and machining centers certified to ISO 9001:2015, ISO 13485:2016, AS9100:D, FDA and ITAR standards.
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Machining
  • Over 50 Precision Machining Centers and 100 Pallets
  • Milling and Turning capabilities
  • Swiss Style Lathes with bar feeders
  • Lights out production
  • Tolerances down to .00015
  • Scheduling software for all machine resources
  • Prototype and pilot builds through production
  • Climate controlled environment
Processing
  • Tumbling
  • Lapping
  • Ultrasonic cleaning
  • Glass beading
  • Deburring
Materials
  • Aluminum, Brass, Bronze, Copper, Stainless, Titanium, steel, steel castings and forgings
  • Some exotics: Hastaloy, Waspaloy, Monel and Inconel
  • Acetal (Delrin), Polycarbonates, Nylon
Milling
  • 1 Makino Machining Center (MMC2) with 44 automated pallet stockers and 4 Makino a61nx Milling Machines
  • 3 Mazak Flexible Manufacturing Systems (FMS) with multiple automated pallets and 3 Mazak Milling Machines each
  • 1 MAM Milling Machine with 11 automated pallets
  • 10 CNC Milling Stations
  • Some machines with in-process deburring
  • 11,000 to 25,000 RPM spindle speeds
  • Lights out production
  • 3, 4 and 5 axes with a working cube of 30"
  • Zero set-up times on some equipment
  • High pressure through the spindle coolant
  • Reduced milling times of 3D milling
  • High material removal rates
  • Improved contoured surfaces
  • Probing capability for higher and more consistent accuracy
  • 400 and 500mm Pallets
  • Machining envelope: 30" x 30" Horizontal, 30" x 60" Vertical
  • 40 and 50 Taper
  • Grid plates with quick change workholding
Turning
  • Up to 12" OD and 70 lbs
  • Dual bar fed lathes with capabilities up to 1" (mill/drill capability)
  • 6 Single spindle turning centers
  • 2 Mazak Multiplex Gantry loaded dual spindle turning centers with milling capabilities

Cygnus Manufacturing Company

491 Chantler Drive
Saxonburg, PA  16056
Phone:  (724) 352-8000
Fax:        (724) 352-8007
Email:  [email protected]

Manufacturing Solutions

​Precision Machining
Custom Fabrication
Product Assembly
Prototyping, DFM and Pilot
Aerospace & Defense

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ISO 9001:2015,  ISO 13485:2016,  AS9100:D,  FDA  ITAR
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© 2025 Cygnus Manufacturing Company
  • Home
  • Manufacturing Solutions
    • Precision Machining >
      • Precision Machining Detail
      • Equipment List
      • In-House Machinist Apprenticeship Program
    • Custom Fabrication
    • Product Assembly >
      • Medical Device Assembly
      • Electromechanical Assembly
    • Prototyping, DFM & Pilot
    • Aerospace & Defense
  • Quality
    • Quality Overview
    • Certifications
    • Quality Manual
    • Supplier Flow Down Requirements
    • FM-059 Plating Inspection Requirements
  • About
    • Why CMC?
    • Case Studies
    • Vision, Mission, Core Values & History
    • Leadership
    • Careers
  • Contact